Megaflat

MEGAFLAT belts are truly endless mandrel moulded without a single seam or splice. Special fabrics of Polyester, Polyamid, Aramide, Cotton yarn or Elastic yarn are manufactured in endless form on the most modern CNC knitting machines. The available coatings Polyurethane, Silicone and Natural Rubber are applied as an endless cover. This wide variety of basic materials and surface treatments guarantee the perfect belt for transmission and for conveying even at extreme speeds and in special environments.

MAIN FEATURES :

High flexibility
Small pulley diameters
Dimensional accuracy
High speed
Energy efficient
Low noise and vibration
Low maintenance
Good chemical and ozone resistance
High friction surface
Uniform elongation values

MEGAFLAT is always a belt made exactly to customer requirements in endless form.

Megaflat flat belt with a specific pattern

Polyurethane Flat Belts :

Product range

Type	P0	P102	P105	P107	P108	P110	P120	P155

Fabric	No fabric	Elastic fabric	Polyester	Polyester/Cotton	Polyester/Cotton	Polyester	Polyester	Aramid/ Polyester
Coating for drive or transport side	Standard: 50 ShA (+/-7) Special: 30-40 ShA (soft foam), 60-75 ShA (hard)	Standard: 50 ShA (+/-7) Special: 30-40 ShA (soft foam), 60-75 ShA (hard)	Standard: 50 ShA (+/-7) Special: 30-40 ShA (soft foam), 60-75 ShA (hard)	Standard: 50 ShA (+/-7) Special: 30-40 ShA (soft foam), 60-75 ShA (hard)	Standard: 50 ShA (+/-7) Special: 30-40 ShA (soft foam), 60-75 ShA (hard)	Standard: 50 ShA (+/-7) Special: 30-40 ShA (soft foam), 60-75 ShA (hard)	Standard: 50 ShA (+/-7) Special: 30-40 ShA (soft foam), 60-75 ShA (hard)	Standard: 50 ShA (+/-7) Special: 30-40 ShA (soft foam), 60-75 ShA (hard)
Coating revers side	No	Polyurethane/Silicone	Polyurethane/Silicone	Polyurethane/Silicone	Polyurethane/Silicone	Polyurethane/Silicone	Polyurethane/Silicone	Polyurethane/Silicone
Colour	Yellow & Grey	Yellow & Grey	Yellow & Grey	Yellow & Grey	Yellow & Grey	Yellow & Grey	Yellow & Grey	Yellow & Grey
Antistatic	No	Possible	Possible	Possible	Possible	Possible	Possible	Possible

Coefficient of friction (µ)
• Coated side smooth	0.4	0.4	0.4	0.4	0.4	0.4	0.4	0.4
• Fabric side rough	-	0.2	0.2	0.3	0.1	0.3	0.2	0.2

Breaking strength (N) per cm width in endless form	140	250	480	850	900	1250	3500	6500
Pretension (N) recommended per cm width in endless form	-	10	30	250	200	150	300	350
Elongation (%) at pretension recommended per cm	4-Aug	4	0.8	0.8	1.2	0.8	0.8	0.5
Minimum recommended pulley diameter (mm)	8	25	8	8	8	12	20	30

Size (mm)
Length	210 - 2500	210 - 2500	210 - 3850	210 - 3850	210 - 3850	210 - 3850	210 - 4300	210 - 4300
Width (length </= 460 mm)	6 - 330	6 - 330	6 - 330	6 - 330	6 - 330	6 - 330	6 - 330	6 - 330
Width (length > 460 - 600 mm)	6 - 330	6 - 330	6 - 330	6 - 330	6 - 330	6 - 330	6 - 330	6 - 330
Width (length > 600 - 750 mm)	6 - 550	6 - 600	6 - 600	6 - 600	6 - 600	6 - 600	6 - 600	6 - 600
Width (length > 750 mm)	6 - 550	6 - 600	6 - 600	6 - 600	6 - 600	6 - 600	6 - 600	6 - 600
Thickness	0.9	1.8	0.8	0.8	0.8	1	1.5	2

Tolerances
Length (%)	+/-2.0	+/-2.0	+/-0.50	+/-0.50	+/-0.50	+/-0.50	+/-0.50	+/-1.0
Width (mm)	+/-0.50	+/-0.50	+/-0.50	+/-0.50	+/-0.50	+/-0.50	+/-0.50	+/-0.50
Thickness (mm)	+/-0.05	+/-0.05	+/-0.05	+/-0.05	+/-0.05	+/-0.05	+/-0.05	+/-0.05

Working temperature (intermittent)	-10°C / +60°C (+80)	-10°C / +60°C (+80)	-10°C / +60°C (+80)	-10°C / +60°C (+80)	-10°C / +60°C (+80)	-10°C / +60°C (+80)	-10°C / +60°C (+80)	-10°C / +60°C (+80)
Applications	Suitable for fixed center distance drive system like copying machines. Highly elastic.	Suitable for fixed center distance dri- ve systems like machinery for paper transport.	Light transmission and conveyor belt.	High flexible transmission belt for small bending diameter.	Suitable for knife edge transport.	Suitable for flexible drive and transport systems like grinding machines.	Suitable for heavy drive conditions. Universal applications.	Suitable for conveyor system. Extremely low elongation.
		Elastic.	Flexible.		Low coefficient of friction on textile side.	Very good running performance.	Medium-duty drives.	Heavy-duty drives.
		Elastic.	Flexible.		Thin, highly flexible band.	Universal applications.	Medium-duty drives.	Heavy-duty drives.

RUBBER FLAT BELTS

Product range

Type	T75	T108	T110	T120	T150	T155	T120

Fabric	Polyester	Polyester/Cotton	Polyester	Polyester	Polyester	Aramid/ Polyester	Polyester
Coating for drive or transport side	Neoprene rough	Neoprene rough	Neoprene rough	Neoprene rough	Neoprene rough	Neoprene rough	Neoprene rough
Coating revers side	Neoprene smooth	Neoprene smooth	Neoprene smooth	Neoprene smooth	Neoprene smooth	Neoprene smooth	Neoprene smooth
Colour	Black	Black	Black	Black	Black	Black	Black
Antistatic	Yes	Yes	Yes	Yes	Yes	Yes	Yes

Coefficient of friction (µ)
Coated side smooth	0.6	0.6	0.6	0.6	0.6	0.6	0.6
Fabric side rough	0.5	0.5	0.5	0.5	0.5	0.5	0.5

Breaking strength (N) per cm width in endless form	1500	950	1750	3450	3000	8000	9366.66666666667
Pretension (N) recommended per cm width in endless form	150	260	270	350	300	500	533.333333333333
Elongation (%) at pretension recommended per cm	0.8	0.8	0.8	0.8	0.7	0.3	0.1
Minimum recommended pulley external diameter (mm)	6	10	15	20	15	30	31.6666666666667

Size (mm) (2)
Length	200 - 3850	200 - 3850	200 - 3850	470- 3850	200 - 3850	470 - 3850	470- 3851
Width (length </= 470 mm)	6 - 330	6 - 330	6 - 300	6 - 330	6 - 330	6 - 330	6 - 330
Width (length > 470 - 600 mm)	6 - 430	6 - 430	6 - 430	6 - 430	6 - 430	6 - 430	6 - 430
Width (length > 600 - 750 mm)	6 - 430	6 - 430	6 - 430	6 - 430	6 - 430	6 - 430	6 - 430
Width (length > 750 mm)	6 - 430	6 - 430	6 - 430	6 - 430	6 - 430	6 - 430	6 - 430
Thickness	0.5	0.65	0.9	1.4	0.9	1.6	1.5

Tolerances
Length (%) *(</= 600 mm: +/- 5mm)	+/-*0.50	+/-*0.50	+/-*0.50	+/-*0.5	+/-*0.5	+/-1.00	+/-*0.5
Width (mm) for cut belt	+/-0.50	+/-0.50	+/-0.50	+/-0.50	+/-0.50	+/-0.50	+/-0.50
Thickness (mm)	+/-0.15	+/-0.15	+/-0.15	+/-0.15	+/-0.15	+/-0.15	+/-0.15

Working temperature	-30°C / +110°C	-25°C / +100°C	-25°C / +100°C	-25°C / +100°C	-25°C / +100°C	-25°C / +100°C	-25°C / +100°C
Applications	Suitable for light-load transmission or conveying. Drivers for office equipments.	Particularly suitable for applications in office equipment.	Suitable for universal applications and textile machines.	Suitable for medium-duty drives for wood or metal working.	Suitable for textile machinery. Higth belt running speed and medium torque drive	Suitable for low stretch demanding drive conditions. Heavy-duty drives.	Suitable for medium-duty drives for wood or metal working.
Applications		Very flexible.	High belt running speed.	Suitable for medium-duty drives for wood or metal working.			Suitable for medium-duty drives for wood or metal working.

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